Incoloy 825 Forgings

Isis Metals stands out as a reliable manufacturer and supplier of Incoloy 825 Forgings right in Manila, Philippines. They offer top-notch products that are specifically designed to withstand corrosion and endure tough environments. Incoloy 825 is a unique nickel-iron-chromium alloy enriched with molybdenum, copper, and titanium, which gives it remarkable protection against both oxidizing and reducing acids. These forgings boast impressive mechanical strength, excellent weldability, and resistance to stress-corrosion cracking, even under high temperatures or acidic conditions. With a commitment to precise engineering and strict international quality standards, Isis Metals’ Incoloy 825 forgings are perfect for industries like chemical processing, marine, and pollution control.

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Incoloy 825 Hot Forging

Incoloy 825 Open Die Forging

Incoloy 825 Closed Die Forging

What is Incoloy 825 Forgings?

When it comes to composition and mechanical properties, Incoloy 825 Forgings are made up of about 38–46% Nickel, with Iron making up the balance, along with 19.5–23.5% Chromium, 2.5–3.5% Molybdenum, 1.5–3% Copper, and 0.6–1.2% Titanium. This combination ensures excellent resistance to sulfuric, phosphoric, and nitric acids. The alloy showcases a tensile strength of around 550 MPa, a yield strength of about 220 MPa, and an elongation of up to 30%, which guarantees both toughness and flexibility. Incoloy 825 remains stable at temperatures reaching up to 540°C (1000°F), making it a fantastic choice for demanding industrial settings that require resistance to corrosion, pitting, and stress cracking.

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Forgings

Incoloy 825 Forgings Specification

Specifications ASTM B564 / ASME SB564

Flat bar blocks up to 27″ width and 15,000 lbs.

Cylinders and sleeves up to 50″ maximum O.D. and 65″ maximum length

Discs and hubs up to 50″ diameter and 20,000 lbs.

Rolled, hand forged or mandrel forged rings up to 84″ maximum O.D. and 40″ maximum length

Rounds, shafts and step shafts up to 144″ maximum length and 20,000 lbs.

Chemical Compositions of Incoloy 825 Forgings

Grade C Mn Si S Al Ti Fe Ni Cr
Incoloy 825 0.10 max 0.50 max 0.50 max 0.015 max 0.40 max 0.40 max 5.0 max 58.0 min 20.0 – 23.0

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Why Isis Metals?

Packaging

Incoloy 825 Forgings Mechanical Properties

Density Melting Point Tensile Strength Yield Strength (0.2%Offset) Elongation
8.4 g/cm3 1350 °C (2460 °F) Psi – 1,35,000 , MPa -930 Psi – 75,000 , MPa – 517 42.5 %

Incoloy 825 Forgings Equivalent Grades

STANDARD UNS WNR. AFNOR EN JIS BS GOST OR
Alloy 825 N08825 2.4858 NC22DNB4M NiCr22Mo9Nb NCF 825 NA 21 ЭП703 ЭИ602

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Incoloy 825 Forgings Types

DIN 2.4858 Incoloy Upset Forging
Incoloy 825 Impression Die Drop Forging
Incoloy Alloy 825 Machined Hot Forgings
Incoloy Alloy 825 Press Forging
Incoloy 825 Compression Forging
ASME SB564 Incoloy 825 Forgings

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Frequently Asked Questions (FAQ)

To determine if Incoloy 825 Forgings meet your needs, assess your application's requirements for corrosion resistance, strength, and temperature tolerance. Consult product specifications and industry standards to ensure compatibility with your operational environment.

The forging process for Incoloy 825 typically takes several hours to days, depending on the size, complexity, and specific requirements of the component. Additional time may be needed for heat treatment and quality inspections.

Yes, Incoloy 825 can be forged into custom shapes due to its excellent workability and adaptability. Skilled forging techniques and precise tooling ensure it meets specific design and application requirements.

Incoloy 825 Forgings Uses

Incoloy 825 Forgings find their place in various applications, including chemical processing, pollution control, marine engineering, and the oil and gas sectors, thanks to their exceptional resistance to strong acids and seawater. They are perfect for use in heat exchangers, evaporators, tanks, pumps, and valves that come into contact with corrosive chemicals. In environments like desalination and marine settings, these forgings offer durability against chloride-induced corrosion. Moreover, Incoloy 825 is also employed in pickling equipment, acid production facilities, and nuclear fuel reprocessing systems, where maintaining mechanical integrity is crucial.

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