Permalloy Bar and Rod

Isis Metals, a top-notch manufacturer and supplier located in Manila, Philippines, specializes in high-quality Permalloy Bars and Rods tailored for high-performance magnetic applications. With a strong focus on precision engineering and top-tier material quality, Isis Metals delivers Permalloy products that adhere to strict industry standards. These bars and rods are produced using cutting-edge manufacturing techniques, ensuring outstanding consistency, reliability, and durability. Catering to a variety of sectors like electronics, telecommunications, and instrumentation, Isis Metals is dedicated to providing innovative solutions that boost magnetic performance and efficiency across a broad spectrum of industrial applications.

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Permalloy Round Bars

Permalloy Rectangular Bars

Permalloy Square Rods

What is Permalloy Bar and Rod?

Permalloy Bars and Rods are primarily made up of nickel (about 80%) and iron (roughly 20%), with small amounts of elements like molybdenum or copper to enhance certain properties. This unique composition gives them high magnetic permeability and low coercivity, making them perfect for electromagnetic applications. On the mechanical side, Permalloy shows good ductility, moderate tensile strength, and excellent dimensional stability. It can be easily machined, welded, and shaped without compromising its magnetic properties, ensuring durability and reliability in precision-engineered electrical and electronic components.

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Permalloy Bar and Rod Specification

Standards : —
Thickness : Range from .008″ to .0125″
Hardness : Soft, Hard, Half Hard, Quarter Hard, Spring Hard etc.
Form : Bar
Tungsten Grades HA 190 / HA 1925 / HA 195 / HE 390 / HE 3925 / HE 395 / HE 397

Chemical Compositions of Permalloy Bar

  C P S Mn Si Ni Cr Co Mo Cu Fe
1J46 ≤0.03 ≤0.02 ≤0.02 0.6-1.1 0.15-0.30 45-46.5  –  –  – ≤0.2 Balance
1J50 ≤0.03 ≤0.02 ≤0.02 0.3-0.6 0.15-0.30 49-50.5  –  –  – ≤0.2 Balance
1J79 ≤0.03 ≤0.02 ≤0.02 0.6-1.1 0.30-0.50 78.5-81.5  –  – 3.8-4.1 ≤0.2 Balance
1J85 ≤0.03 ≤0.02 ≤0.02 0.3-0.6 0.15-0.30 79-81 – – 4.8-5.2 ≤0.2 Balance

Permalloy Bar Mechanical Properties

Grade Resisitivity (μΩ•m) Desinty (g/cm3) CuriePoint℃ HighSaturatedmagneto-strictioncoefficient λθ/10-6 Brinellhardness HBS σbTensile Strength MPa σsYieldStrength MPa Elongation (%)δ
unan- nealed an- nealed unan- nealed an- nealed unan- nealed an- nealed unan- nealed an- nealed
1J46 0.45 8.2 400 25 170 130 735   735   3  
1J50 0.45 8.2 500 25 170 130 785 450 685 150 3 37
1J79 0.55 8.6 450 2 210 120 1030 560 980 150 3 50
1J85 0.56 8.75 400 0.5  –  –  –  –  –  – – –

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Why Isis Metals?

Packaging

Modern Equipments

Expert Engineers

Well Maintained

Efficient Factories

Permalloy Bar and Rod Types

Permalloy Hex Bars
Permalloy Hollow Rods
Permalloy Bright Bars
PermalloyTringle Bars
Permalloy Flat Bars
Permalloy Polished Rod

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Frequently Asked Questions (FAQ)

Permalloy bars are generally not highly susceptible to galvanic corrosion, as they have good resistance to corrosion. However, when in contact with dissimilar metals, galvanic corrosion may still occur under certain conditions.

Yes, Permalloy bars can be welded, but due to their high nickel content, specialized welding techniques, such as TIG or laser welding, and proper precautions are necessary to maintain magnetic properties.

Permalloy rods are available in various sizes, typically ranging from 1/16" to 4" in diameter. Common finishes include bright, polished, or cold-drawn finishes, depending on the application requirements.

Permalloy Bar and Rod Uses

These Permalloy Bars and Rods are widely utilized in industries that require high magnetic sensitivity and minimal energy loss. They’re crucial in transformer cores, magnetic shields, inductors, and sensors because of their exceptional magnetic permeability. In the telecommunications field, they play a vital role in signal processing and noise reduction. Moreover, Permalloy is employed in magnetic recording heads, current transformers, and precision instruments where controlled magnetic properties are essential. Its versatility and stability under varying magnetic fields make it an essential material in advanced electrical, electronic, and aerospace engineering systems.

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